Corrugated puzzle toy box
,White E flute glossy box
,Flat pack 100 per carton
This corrugated box is a compact retail carton built for a children puzzle toy, with external dimensions of 11 x 11 x 15 cm that suit a cube shaped puzzle, stacking blocks or a small board game set. The square base and taller body give the pack a shelf presence that reads clearly on a toy aisle, while the white E flute board with a 350gsm CCNB liner provides a smooth, bright surface for four colour offset artwork. A glossy lamination seals the print against handling marks, so the carton still looks new after it has been picked up, turned over and compared by several shoppers.
The box is supplied as a flat die-cut blank that folds up into a rigid rectangular carton, which is the format toy brands and importers prefer for volume production. One export carton holds 100 flat boxes, so a full container load carries a very high unit count at a low freight cost per piece, and the printer can run large promotional quantities without the storage penalty of assembled cartons. All board, liner, adhesive and ink meet European environmental requirements, and the ink system is soy based plant ink free of mineral oil, so the pack is compatible with paper recycling and with retail packaging policies that restrict mineral oil migration into food and children products.
Key Features- Compact 11 x 11 x 15 cm format: a square footprint with a taller profile that fits cube puzzles, stacking toys and small game sets while keeping the pack easy for a child to hold and for a parent to carry.
- White E flute with 350gsm CCNB: the fine E flute gives a flat, crease-friendly panel for sharp die-cutting and clean folds, and the coated liner holds four colour artwork with high brightness and good opacity.
- Four colour offset printing: 4C process printing across the display panels reproduces illustration, character art and brand colour accurately, with the option to leave back panels unprinted for economy runs.
- Glossy lamination: a clear gloss film protects the printed surface from scuffing, finger marks and light moisture, and adds a subtle sheen that lifts perceived value on a crowded shelf.
- Flat-pack efficiency: 100 flat blanks fit into a single export carton, saving warehouse space and inbound freight compared with pre-assembled boxes, and reducing storage cost for seasonal toy programmes.
- Soy based plant ink, mineral oil free: printing avoids mineral oil based inks, lowering volatile organic compounds and keeping the printed board suitable for standard paper recycling streams.
- European environmental compliance: board, liner, glue and ink are specified to meet European environmental requirements, supporting toy brands that must document packaging material compliance for retail buyers.
- Full customization: dimensions, board grade, print colours, lamination finish and die-cut shape can all be adjusted for a different puzzle size or a different product family.
| Parameter | Specification |
|---|---|
| Product Name | Corrugated Box for Kid Puzzle Toy |
| External Dimensions | W 11 x D 11 x H 15 cm |
| Material | White E flute board + 350gsm CCNB liner |
| Flute Type | E flute, fine profile for high definition print |
| Printing | 4C/0C offset printing |
| Surface Treatment | Glossy lamination |
| Ink System | Soy based plant ink, mineral oil free |
| Packaging | Flat-packed, 100 units per export carton |
| Construction | Die-cut flat blank, fold-up carton |
| Recyclability | Paper based, fully recyclable after use |
| Environmental Standard | Meets European environmental requirements |
| Customization | Size, printing, board grade and finish adjustable |
The carton suits a wide range of small boxed toys and educational products: wooden and cardboard jigsaw puzzles, stacking and nesting blocks, magnetic tile sets, flash card decks, modelling clay packs, mini building brick kits and travel sized board games. It also works well for non-toy items that share the same footprint, such as stationery gift sets, craft kits, small electronics accessories and sample boxes for trade shows. Because the panel area is generous relative to the volume, the front face can carry product illustration, age grading and safety icons without crowding, and the side panels leave room for instructions, warnings and brand story in multiple languages.
The format is equally practical for retail and for e-commerce. In store, the box protects the product on an open shelf and stacks neatly when retailers build a display pyramid. In an online order, the same carton acts as the primary pack and survives courier handling when taped shut, which removes the need for a separate outer mailer on lighter shipments. Subscription and gift programmes also use this size for monthly puzzle drops, where a printed carton turns the unboxing into part of the product experience.
Artwork and Production ProcessArtwork can be supplied in PDF, AI, PSD or CDR format at 300 dpi with die-cut lines on a separate layer, or our design team can lay out the panels from your brand assets. Production follows a fixed approval route: structural design and die line confirmation, white sample to check size and board strength, then a colour proof that matches approximately ninety percent of the final offset result. Once the colour proof is signed off, mass production runs on offset presses with in-line lamination, followed by die-cutting, creasing and flat packing. Spot colours, Pantone matching, matt lamination and embossing are available where brand guidelines require them.
Packaging and Quality AssuranceFinished blanks are bundled and packed flat, 100 units per export carton, with moisture resistant wrapping and corner protection for sea freight. Each batch is inspected for board burst strength, print registration, colour consistency, crease quality, die-cut accuracy and glue or lock integrity before dispatch, and pre-packing services are available where you prefer the puzzle to arrive already inserted and sealed. Samples are normally ready in two to five days, and bulk delivery follows in about twelve to fifteen days after artwork approval.
Please Use Our Online Inquiry Contact Form Below If You Have Any Questions, Our Team Will Get Back To You As Soon As Possible