This boxer underwear corrugated box is a tall, slim retail carton developed for club store programmes, with external dimensions of 134 x 50 x 353 mm. The narrow 5 cm depth is deliberately chosen: it stands the pack upright like a book on the shelf, uses very little facing width, and lets a retailer place a full size run side by side without a dedicated fixture. The body is E flute board with a 300gsm CCNB paper card liner, which gives a flat, rigid panel that keeps its shape when the box is standing on a shelf or packed into a shipping carton, and holds print detail cleanly across a long narrow face.

The front panel carries a die-cut PET window 0.2 mm thick, so the fabric, colour and waistband print of the boxer are visible before the pack is opened. That window is the single most useful element in underwear packaging: shoppers buy this category by look and feel, and a window converts a closed carton into a product they can judge at a glance. Printing is five colour offset with two finishes, a matte lamination across the whole surface to kill glare and a spot UV varnish on selected brand elements so the logo and key claims catch light against the matte background.

• Tall slim 134 x 50 x 353 mm format: the narrow 5 cm depth stands the pack upright and uses minimal shelf facing, so a full size and colour range can merchandise side by side in one run.
• 0.2 mm PET window: a die-cut clear window on the front panel exposes the actual garment, letting the shopper judge fabric, colour and waistband without opening the pack.
• E flute with 300gsm CCNB: the fine E flute keeps the panel flat and crease sharp, while the 300gsm coated card liner holds five colour artwork with high brightness and good stiffness in a tall format.
• Five colour offset printing: 5C process adds one colour beyond CMYK for a brand accent or size coding, so product families stay distinguishable on a crowded apparel shelf.
• Matte lamination plus spot UV: a full matte film eliminates glare under store lighting, and a selective spot UV varnish lifts the logo, brand mark or product claim with a controlled gloss contrast.
• Retail ready construction: the carton folds from a flat blank into a rigid box with clean edges, suitable for shelf, peg or tray merchandising in club store and supermarket formats.
• Bulk flat pack with China factory fulfilment: cartons ship flat in bulk, and we can assemble, fill with your packed product and ship floor ready, removing packing labour from the store.
• Eco conscious materials: paper based board and liner with soy based plant ink free of mineral oil, meeting European environmental requirements and recyclable in standard paper streams.

The format is designed around single unit and small multi-pack apparel: boxer shorts, trunks, briefs, boxer briefs, undershirts, socks and pyjama sets. It also suits any slim retail product that benefits from a visible window and a tall upright presence, such as folded t-shirts, scarves, ties, belts, baby clothing and small textile gift sets. In club store and supermarket programmes the box works two ways: standing upright on an open shelf where the window faces the aisle, or nested into a shelf-ready tray where the long narrow profile keeps the row dense and orderly.

For brand owners, the narrow depth also lowers packaging material per unit while keeping a large printable face. The long front panel gives room for garment illustration, size chart, fabric composition, care instructions and multi-language text without crowding the brand area, which is a practical advantage in markets where label space is regulated. Because the window shows the real product, the pack also reduces return rates in online orders, where shoppers cannot touch the fabric before buying.

Artwork can be supplied in PDF, AI, PSD or CDR format at 300 dpi with die lines and window cut on separate layers, or our design team can lay out the panels from your brand assets. Window size and position, box depth, board grade and the spot UV area can all be adjusted to suit a different garment fold or a different retail fixture. A white sample is produced first to confirm dimensions, window fit and board strength, followed by a printed colour sample with lamination and spot UV for approval before mass production.

Cartons are packed flat in bulk, bundled with moisture resistant wrapping for sea freight, and can be assembled, filled and shipped floor ready from our China facility. Each production run is inspected for board stiffness, print registration, lamination adhesion, spot UV alignment, window bonding and dimensional accuracy against the approved die line. Standard bulk delivery is about twelve to fifteen days after artwork approval, with samples in two to five days.